Tag Archives: workbench

Mr. Sellers Perfect Timing.

I swear I had nothing to do with the timing of the linked article from Paul Sellers blog.

https://paulsellers.com/2015/07/making-decisions-take-control/

However, his fortuitous post supports my contention that the world today may indeed, be ready for something of a shift in the way we view success, the way we determine self worth, and the way in which we participate in our own lives.

While there is certainly a hint of indignation in his post, Mr. Sellers does effectively, at least to my mind, continue to encourage a certain fearlessness to those who dream.

It is as though he is shouting to the world that “It’s good to want to be self sufficient. It’s good to use your woodworking talents as a means of being independent. DO IT!!!, for gods sake, its OK. Don’t be afraid!”

So refreshing. So encouraging to see and feel that I am not alone. So good to read such a naked call to arms.

Just sayin.

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FINALLY!!!!

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Finally.

After all the mental gymnastics, after all the dithering over wood selection, after all the work to laminate a 5″ thick x 8′ long, x 22″ deep bench top, after hand cutting 16 mortises and 16 tenons, after assembling, flattening, and nit-picking, my bench is FINALLY together and resting comfortably in it’s new home.

I had the day set aside today to join a friend of mine and go pick up my bench. He has a truck with a trailer, so this was a huge boon to me. We got it loaded, and commenced the ENDLESS 6 mile sojourn to my house and Tiny Shop.

Once home it was right to work setting the top, and tool till. First, the till got a nice coat of home brew wiping varnish, as did the tops of the top rails of the trestle base and very back edge of the bench top along with the bottom of the top. Then it was on to the rest of the bench.

I had to resist the temptation to just slather on a coat on the top, no……I was methodical, and patient. Starting from the very bottom, I worked my way up the bench until every surface had been coated with the homebrew. After the excruciating agony of having to actually work through each facet of the benches base, I was ready to coat the top.

Heavens to Mergatroid….what a transformation. I took the above picture about ten minutes after finishing the application.

The last bit of hand wringing to be done, is going to be over the vises. I think I have settled on Lee Valley’s offering(s) for both the front vise and end vise. High quality, well built, and no question among fellow woodworkers regarding their longevity. Add to that the ease of installation, and it’s a no brainer. That will be a separate blog post though. I need to put the capitol together first, so it may be a while before that post graces this blog.

In the meantime, here are a couple of more pictures to close out this post. Im off to go sit in the Tiny Shop, and just admire the bench.

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“IT…IS…ALIVE!!!!”

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Well….sort of.

Recently, I have been remiss in my blogging duties. Aside from being insanely busy, I have also been working very hard to get the “Tiny Shop” up and running. Progress has been slow, and tedious, but it continues.

As any of you who have been reading or have gone back and read the many posts that incessantly chronicle my preoccupation with work benches, know, I have been slowly building a traditional-ish workbench for my “Tiny Shop”.

Finally, I can post a couple of pictures of my nearly completed workbench. It is built entirely of BORG (Big Orange Retail Giant) dimensional lumber. 2″x6″ x8′ boards were laminated for the top. The trestle is made up almost entirely of 4″x4″ material with the exception of some 2″x8″ boards that are the lower stretchers of the trestle.

Joinery is all hand cut mortise and tenon. These M&T joints are fortified by 5/8″ carriage bolts, washers, and mating nuts. I decided to put two of them through the tenons to ensure the kind of heft and “stoutness” that I was after for this bench. Definitely overkill of the highest order, but quite satisfying for me. The M&T joints were nice and snug fitting, but I wanted a really , REALLY stout bench.

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Currently, the trestle is glued, bolted, and wonderfully stout. The only things that remain to be done are construction of the tool well, attaching the top to the trestle, and finishing the bench.

The last time I built a bench, the “Beloved Bench”, I left it unfinished. There are two schools of thought on finishing wood working workbenches. One is NOT to finish it at all. The thinking goes that it is better to leave it unfinished so that no “slickness” develops on the bench top, thereby making some hand work operations more difficult.

The other school of thought, is to use some sort of oil finish. This gives a modicum of protection, and allows for easier clean up of glue and other contaminants.

Since it seems that I am doing all the things with this bench, that I did NOT do on the Beloved Bench, I have elected to finish this bench.

Since I am painfully, economically challenged of late, I have decided to use a “home-brew” wiping varnish on this bench. It is cheap, it is proven, (and proven, and proven) and it is stone simple.

Once the bench is sanded and ready, I will mix a batch of finish that is a mainstay of countless cabinetmakers and furniture builders. It is a blend of 1/3 boiled linseed oil, 1/3 spar varnish, and 1/3 turpentine. The turpentine thins the oil and varnish so that they penetrate deeply into the wood, and also help to dry-cure the finish just a little faster than normal. After a couple of thin coats have been applied and cured completely, I will “finish the finish”off with some quality paste wax. It should be beautiful.

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DO YOU…SEE THE LIGHT?

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Almost brother James, almost.

This weekend, I posted that I had been making headway on putting my “Tiny Shop” together. I can say with only a little reservation, that I can indeed SEE THE LIGHT.

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I still need a whole grip of things to get done before I can say that it is actually a “Shop”, but I’m here to tell you, this little building is a damn sight closer to becoming the realization of a working woodshop.

While things get shuffled here and there, I can start to see how things are going to need to be arranged in order to get efficient use of this space. I can also see that machine upgrades may need to happen sooner, rather than later.

But that is a different post.

For now, this is shaping up to be a nifty little place to birth the shop of

Dun
Dun
Dun

The Madcap Woodwright.

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A Day In The Life … or … The spirit of James Krenov is alive and well and living in Denver.

image Now that I have made some headway on sorting the shop, my thoughts turn to just what it is exactly, I intend to do with it. Obviously, there will be much lolly gagging, and pondering over steaming cups of coffee. There will be plenty of tinkering, and tweaking, and fussing about with the machines. I can also imagine a period of building jigs, and shop cabinetry, not to mention those pieces promised to the Love of my life (LOML) once the shop is operational. After that, it is a little foggy. If I were asked what my fantasy life would be like, I would have to say that I would be quite content to stroll out to the shop early in the morning, smelling the lilac as I passed by, coffee cup in hand. I can clearly envision opening the shop up, turning on some music (perhaps Bach, or Brahms. Maybe some Miles Davis, or Duke Ellington.) and sketching something from the catalogue of project ideas I have stored up in my minds eye. Once a suitable direction has been selected, the rough dimensions and scale imagined, it is time to saunter to the lumber rack and select from the gobbs and gobbs  of North American hardwoods or perhaps something European and mysterious. Something I have yet to cut into or work with yet. Perhaps some Olive wood, or Steamed Beech. Running my hands over the rough sawn boards, I wait for one or two to speak to me. As esoteric and deluded as this may sound, I have ALMOST felt this experience as described by James Krenov in his books, from time to time in my career. The experience of being patient, and waiting for the wood to “Tell” you what it wants to be. Once the boards have been selected, it is time to begin the day by bringing these precious pieces of wood into square so that they can begin their metamorphosis from rough sawn stock, into something fine and pleasing to the touch. The anticipation of the finished piece is present, to be sure. However, there is great joy in handling the boards, discovering their grain and figure as they are milled carefully. As the day progresses, a break for a drink from a refrigerated water bottle, and a bite to eat. Mustn’t forget to feed the Koi also. I can imagine spending 20 minutes or so, munching on a sandwich, drinking cold water, and watching the Koi Hoover up every last morsel of food tossed in their pond. Once snack time is over, it is back to the shop to lay out joinery, or to take glue-up’s out of the clamps and scrape the squeeze out from the joints before preparing them for their intended use. As mid day turns to late afternoon, good headway has been made. The piece is ready to be dry fit. With the remaining time in the day, perhaps even getting the piece into glue up is possible if executed well. Should I? Or shouldn’t I? Will I have to rush through the glue up process? Or can I take my time, and allow the piece to come together, rather than bullying it into submission? Maybe there would be someone waiting to buy the piece. Someone who knows what went into it’s construction. Someone who sees the same synchronicity  between the wood itself, and the piece as a whole. This would be the ideal way to spend my days. Yes, this would be an ideal day in the life of the Madcap Woodwright. A day spent exploring my imagination, and making useful things for people to enjoy. Definitely something to work for…no question. Like me on Facebook @ Madcapwoodwright Follow me on Twitter @ mdcpwoodwright

Some Thoughts On The Modern Woodwright….OR……Chris Becksvoort Is My Hero.

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As of late, I have found it a bit difficult to sit down to tap out a post here, as has become my habit. Suffice to say, the muse has not been upon me.

That is until I began researching clamps (of all things) to use in the soon-to-be-new-to-me shop.

I remembered reading an article in Fine Woodworking Magizine some time ago, that had some pictures of one of their long time editor’s, Christian Becksvoort in his home shop.

The article was about small shops of different sizes and scale. In one of the pictures that described Mr. Becksvoort’s shop at his home in New Gloucester, Maine, there was a wall full of sturdy looking clamps. These were clamps that I had never seen before, and felt that I simply MUST have them……..as I have mentioned before, it’s a sickness.

Me being…well… “Me”, I Googled Mr. Becksvoort, and through his website sent an e-mail asking him if he would be kind enough to send me any information on those clamps if he could. (NOTE: please notice the request by him to direct any “woodworking questions” to his contact info at Taunton Press. He provides a link. I must confess that in my zeal, I did not notice this little request until AFTER I had sent the email to his business email…lessons learned, and he still took the time to respond to me. Nice guy)

Now, Christian Becksvoort is a well known name in woodworking circles. He has written books, gives workshops, edits a well known and established woodworking journal, AND finds time to produce fine, handcrafted furniture in limited quantities. In short, the man is a woodworking God to many….myself included.

So, imagine my delight when, in ten minutes time, I had received a reply from him graciously forwarding to me the contact information for the company that made his clamps. We traded a couple of emails, and that was that.

Or was it?

You see, in this day and age, it can be difficult to find a Woodwright like Mr. Becksvoort. Successful, well known, self employed, and solvent. Granted, he, like so many talented Woodwrights out there, supplements his income giving lectures, and writing, but that is only because he had made his name by hand crafting such fine pieces in the first place. The man is truly living the dream after having paid many, many dues. To me, having any expectation of getting a response from him, let alone within ten minutes, was a lot to ask. At least in my mind it was.

Anyhow, I may sound a little surprised by the personal response by one of my hero’s.  The truth is, if I really thought about it,  I shouldn’t be. Chris has a long standing reputation as a true ambassador for the art of woodworking, and also as a thoughtful and well respected “stand up” guy. I have followed his work for as long as I can remember, and can attest to this. Granted that my endorsement means very little, and that on a personal level,it is based only on three or four gushing emails traded with him in the span of an hour. Still and all, he did respond personally, and was just as gracious, encouraging, and friendly as a hero SHOULD be.

So, this begs the question, “Why so few Woodworkers like Mr. Becksvoort?” Why is it so, that so many aspiring woodworkers either never move past the hobby stage in their woodworking, or if they do try to strike out on their own professionally, fail to make a living at it? How do the Sam Maloofs, Christian Becksvoorts, and James Krenovs “make it” and others do not?

All good questions. All questions that I wish I had an answer to.

If you listen to some, you may get the idea that fine woodworking as a trade, is dead. That it is relegated to being a craft or hobby only, and that mass production and the IKEAs of the world have replaced it with disposable furniture. In some respects, and for some people, this may be true. However, for me at least, I do not think that it is asking too much of the world to make room for and appreciate finely crafted furniture. Pieces that started as a tree, and were lovingly, respectfully, and honestly worked into a table, book case,chair, or cabinet designed and built to last several lifetimes, and the people whose hands make them, surely still have value and an audience.

One of the keys to advancing this mindset, and thus securing the livelihood of present and future generations of Woodwrights,  is through connection to folks like Mr. Becksvoort. Connection with like minded artisans. It used to be that trade shows and guilds were the mainstays of this connection. Over the years, the guilds have either died off, or are only barely there, and the trade shows/craft shows have degenerated largely into not much more than living commercials for … gasp … tools and jigs that are not really NEEDED.

There is one area that has brought hope though. The internet.

The internet has been a wonderful resource not just for researching woodworking, but also for connecting like minded artisans. I belong to a handful of quality online woodworking forums. (sawmillcreek.org , woodworkingtalk.com , lumberjocks.com, etc.)These forums are an absolute treasure trove of folks who, of vastly differing skill levels and woodworking interests, gather to shoot the breeze, talk about tools, and generally be there for one another. I doubt very highly that you could ask a question on one of these forums, and not get a researched, and thought out answer. More likely, you will get several. Even more likely, you will get several DIFFERENT answers. While it may sound like getting a bunch of different answers to a question is like spinning your wheels, think about this…..

In getting several different answers to a question, you are presented not only with differing opinions and options, but also with little morsels of information  that you can use to further your search, should you not find a satisfying answer initially.
A word to the wise, if you ask a question, and get several different answers that don’t really satisfy you, go out and research what morsels you get in those answers. If you come up with an answer all your own…. go back to your original post and SHARE THAT INFORMATION.

It is through the continual sharing of information that we help keep woodworking alive. Sure, you really DO need to go out to the shop and build stuff. To spend your days writing blog posts and researching tools and blabbering about workbench design, is an exercise in mental masturbation. It feels good, but produces very little.

However, sharing information, and helping fellow woodworkers develop and grow their skills and knowledge base, is a foundational move to keeping the trade moving forward, keeping it from dying. It is through this connection with one another that we help to evolve the art of working wood in that, methods and processes, both old and new, are passed on. Questions about various joinery techniques are answered. Help with applying finishes can be had. Critiques of design ideas are available for the asking. Discussions of forestry and responsible timber harvesting, renewable forestry, and general knowledge sharing on the subject of the proper management of our forests for future Woodwrights, are all facilitated  and made much more available via the internet now.

Therefore, a simple personal response to a very simple question, asked by a VERY simple Woodwright, is indeed a hallmark of someone who values working wood not just as a means to provide for a family, but also as something worth sharing and passing on to future simple Woodwrights.

Thanks Chris.

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The Once and Future……..Shop.

As winter has begun it’s annual transformation into springtime, my creative juices have begun to thaw.

Yes, this blog has done well to quell the ongoing need to express myself, as have aspects of the classes I am taking at the Fine Woodworking Program at Red Rocks Community College. However, I find myself desperately craving to flip the switch on my “New-to-me” shop.

Allow me to recap some of the previous posts I have made here. I am the proud owner of a “lightly used” General International contractors table saw. She comes equipped with General (Canada)’s Biesemeyer rip fence. This is, by it self, worth the paltry admission price I paid for the saw. The saw also has a true 2 horse power motor, and a full cast iron top.  All very, very desirable features to be sure.  Though, on the down side, she will need arbor bearings soon. She does have the beginnings of the tell tale “whine” that signals the need for some tender loving care.
Also, if I were a smart man, I would tune the saw to the “nth” degree while I was elbow deep in the saw’s guts. Aligning the blade to the mitre slots, and also aligning the fence to the blade. In addition, it would seem to make sense to add a couple of modifications while I am at it. The PALS system, is a very, very simple add on that makes alignment procedures much, much simpler. Add the PALS, some machined pulleys, and a new drive belt, and the saw should perform quite well for my needs….quite well indeed.

Next in the line up is my “new-to-me” Inca 510 jointer/planer. Since I have not had a chance to fire it up yet, I am forced into trusting the previous owner’s description and anticipating nothing more than a good lubricating of moving parts, and waxing the jointer and planer beds. It’s promise of an exceptional cut quality, and precision have me chomping at the bit to put it through its paces.

Because the Inca is now safely in hand, I had turned my attention to finding it’s companion, and I finally got a line on one of those lunch box planers I mentioned some time ago.

The Ryobi AP-10 was the original lunch box planer. Originally designed, built, and sold in the mid to late ’80s, the little Ryobi is of advanced age now, no question about it. This does not worry me in the least. The Ryobi AP-10 has always had, and continues to have, a reputation for longevity.

Ryobi had something to prove back then, so they “over engineered” the little surfacer. They are beloved by their owners because of their ease of upkeep, solid construction, and unwillingness to provide an owner a reason to replace it. They just keep going, and going, and going. The only reason I am able to get my hands on one at all, is because the owner willing to let this one go, has a second one that he has been bouncing back and forth between. He feels that that is a bit of overkill. HA! … HA HA HA!!!

I don’t think I need to mention how difficult it was for me to keep my mouth shut. To NOT preach that there is absolutely no reason to feel guilty about having two planers….It pained me like none other, but … I WANT this little planer. So discretion proved to be the better part of valor in this case.

Add to an insanely low asking price for this machine ($75), the current owner is also including the original manual, the blade setting jig, and a NEW set of resharpenable blades. Not only is the little workhorse well equipped, but it is also in really good condition based on several pictures I got from the current owner. Seems he is a bit anal retentive about his tools too….my kind of guy.
Normally, IF you can find one of these little gems for sale AT ALL, they NEVER have the manual and usually have the disposable, NON-resharpenable blades.

THIS is one of the original machines, one of the good ones.

As soon as I am able, I will be adding this machine to my current line up, thus inching closer to basic operating ability.

The only other pieces to the puzzle that need to be fitted into place for basic operational capability are, installation and powering of the “new-to-me” sub panel I acquired for free from a friend, the running of the Romex to the soon to be installed outlet boxes and ceiling lighting fixtures, and find the best deal on Pony brand 3/4″ pipe clamp fixtures and black iron pipe.

THEN

…wait for it….

BUILD MY FREAKING BENCH!!!!!!

Now, I know you all will miss my incessant blogging on which bench to build for myself and why.
So, in an effort to keep ALL of you happy, I will say that as soon as this bench is finally built, I am QUITE sure I will be dissecting it’s good qualities and failings in an effort to justify the building of a MUCH BETTER (insert a “knowing” … as in… “Knowing” I will be building many benches in the future, as it’s my weakness … tone of voice here) bench, to replace the one I just finished building.

In the meantime, I am going to go on the hunt for worthy 4×4 Douglas Fir  material for the top and the trestle. I know already that Lee Valley Tools has my two bench vises for this bench at reasonable prices. For now, it’s about the wood.

Ill be looking for dry, non-pithy, non “Boxed Heart” boards to laminate into a top. The trestle will consist mostly of 4×4 construction, but the two rails that connect the left side to the right side of the base, will most likely be 2×6 boards. The top will be laminated, yes that’s true, but the base is all mortise and tenon construction. It will be heavy, and stout.
Right now, I am planning to put a tool well on the back of the bench. As I have said before, I have never had a bench with one, and I WANT one. If I like it, it might be a regular feature on future benches I build. If not…bonus…it’s an excuse to design and build another BENCH!!!!

As it is now, I am inching closer to making the little shop that could, a reality. With any luck, I will be able to make things minimally operational this spring/summer. Once that happens, I can begin moving to fill in the blanks that will round out the tooling needs. Routers, band saw, dust collection, etc.

For now, the goal is just to get the space set up to accept the shop, and to begin tuning and using the tools I have/am getting very soon, so that I can begin both creating, and building shop fixtures. (like a super cool tool cabinet)………

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